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Old 02-02-2009, 10:35 AM   #1 (permalink)
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Unhappy Clutch oil gone!

Hi,
My clutch oil ran completely dry when I was in the middle of London, with great difficulty I maanged to get it home. Whats the story if I need to sort this, do I just buy some KTM clutch oil put it in, do I have to bleed the system, presumably there will be some air in the line?
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Old 02-02-2009, 05:27 PM   #2 (permalink)
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Quote:
Originally Posted by bikeboardsurf View Post
Hi,
My clutch oil ran completely dry when I was in the middle of London, with great difficulty I maanged to get it home. Whats the story if I need to sort this, do I just buy some KTM clutch oil put it in, do I have to bleed the system, presumably there will be some air in the line?
Bleed it at the slave or you will have a spongy clutch that
pulsates at red lights.
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Last edited by bajadog; 04-19-2010 at 07:21 PM.
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Old 02-04-2009, 01:11 AM   #3 (permalink)
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Default Anything To Look out for

Cheers, will look into it soon, is there anything that might cause complications, or anything I should look out for?
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Old 02-04-2009, 06:40 AM   #4 (permalink)
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Cheers, will look into it soon, is there anything that might cause complications, or anything I should look out for?
Only if you use the wrong fluid.

My ex- 2003 EXC with the magura clutch used mineral oil, but I understand
that the newer KTMs with brembos use brake fluid DOT 4.
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Past Rides
'03 KTM 450 EXC (SOLD)
'01 Honda XR650R (SOLD)
'98 Honda XR600R (SOLD)
'95 KTM 620 RXC (SOLD)
'88 Yamaha TT600 (SOLD)
'86 Yamaha XT 350 (SOLD)
'84 Yamaha IT465 (STOLEN)
'83 Kawasaki KDX 450 (SOLD)
'83 Honda CB1000 Custom (SOLD)
'82 Kawasaki KDX 400 (SOLD)
'77 Yamaha DT200 (SOLD)
'70 Honda CT70 (SOLD)
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Old 02-05-2009, 08:43 PM   #5 (permalink)
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Where did the oil go? What bike are we talking about here?
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Old 02-06-2009, 03:50 PM   #6 (permalink)
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Its a KTM Superduke. I presume there wasnt very much oil in there in the frist place (well Im hoping this is the case rather than my clutch is shot), I use the clutch a lot in London traffic so its probably something to do with this.
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Old 02-06-2009, 04:23 PM   #7 (permalink)
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Quote:
Originally Posted by bikeboardsurf View Post
Its a KTM Superduke. I presume there wasnt very much oil in there in the frist place (well Im hoping this is the case rather than my clutch is shot), I use the clutch a lot in London traffic so its probably something to do with this.
I am sure you would see some tell tale signs of an oil leak at the clutch
slave or master cylinder.

I went through all the fiber disks on my EXC clutch once, and only dropped
the master oil level by about 1/2 the volume.

It is possible, that the oil leaked though the slave, into the clutch cover.
This would mean you had a breach in the left side case.
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Past Rides
'03 KTM 450 EXC (SOLD)
'01 Honda XR650R (SOLD)
'98 Honda XR600R (SOLD)
'95 KTM 620 RXC (SOLD)
'88 Yamaha TT600 (SOLD)
'86 Yamaha XT 350 (SOLD)
'84 Yamaha IT465 (STOLEN)
'83 Kawasaki KDX 450 (SOLD)
'83 Honda CB1000 Custom (SOLD)
'82 Kawasaki KDX 400 (SOLD)
'77 Yamaha DT200 (SOLD)
'70 Honda CT70 (SOLD)
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Old 04-19-2010, 09:56 AM   #8 (permalink)
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Where was the leak?
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2011 Husaberg TE 300
2002 640 LC4e

Past Rides
'03 KTM 450 EXC (SOLD)
'01 Honda XR650R (SOLD)
'98 Honda XR600R (SOLD)
'95 KTM 620 RXC (SOLD)
'88 Yamaha TT600 (SOLD)
'86 Yamaha XT 350 (SOLD)
'84 Yamaha IT465 (STOLEN)
'83 Kawasaki KDX 450 (SOLD)
'83 Honda CB1000 Custom (SOLD)
'82 Kawasaki KDX 400 (SOLD)
'77 Yamaha DT200 (SOLD)
'70 Honda CT70 (SOLD)
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