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Old 11-10-2010, 10:39 AM   #1 (permalink)
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Default I need help with my 550mxc project.

Hello all. I need to pick some brains. I just picked up a project 550mxc. Its pretty much all there. Mainly I need piston and rings to get it running again (perhaps a re-nickle too). After I get it running, I'm gunna try and restore it back to its former glory.

I'm looking for production dates and what parts are interchange able. Besides the engine work, I need a front brake caliper, gas cap, air filter, rear fender, shifter lever and new throttle cable with tension nut.

If I can find those parts off of other bike I'll be more then happy. If I can find a whole plastics swap, I'll be ecstatic! I plan to make it look modern KTM, orange and black. I can even make a graphix kit for it that looks like the modern ones too.

Any and all information will be a huge help. Thanks in advance. Plenty more pictures to come.

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Old 11-23-2010, 08:56 AM   #2 (permalink)
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Wow, whole lot of no help here. Guess I'm on this build el solo.
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Old 11-23-2010, 10:59 AM   #3 (permalink)
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Quote:
Originally Posted by Deadlast View Post
Wow, whole lot of no help here. Guess I'm on this build el solo.
I think your question might fare better on KTMtalk. I have noticed
this site really does not have enough vintage riders on it.

Just my 2 cents.
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Old 11-23-2010, 11:10 AM   #4 (permalink)
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Yeah, I tried to siogn up on that site but my "free: email isnt allowd? WTF. Hahaha. Anyways, I have made some progress on parts but still finding it hard to get any Info on this particular make and model.
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Old 11-28-2010, 09:33 AM   #5 (permalink)
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Deadlast,

Here are some posts I found on KTMtalk.

Hopefully they help. I will put more as they keep coming in.

"Ebay is your friend. DC plastics might have replacement plastic, but the quality is not great. http://www.seven4racing.com/ had a piston kit for my 500, not sure about the 550's. I have never ordered anything from him but it seems like others have had good luck getting parts from http://www.enduroklassiker.at/index.php?〈=en . Did I mention Ebay? Good luck, it takes a bit of effort to ride and repair a bike with almost no aftermarket or factory support, but it can be done. "

"http://www.seven4racing.com/ has 550 piston kits last i heard. Check with Munn racing, they usally have the parts like air filters and such. As has already been mentioned check flea bay for shift lever and brake caliper.

http://www.enduroklassiker.at/index.php?〈=en has a lot of parts but is expensive. "
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2011 Husaberg TE 300
2002 640 LC4e

Past Rides
'03 KTM 450 EXC (SOLD)
'01 Honda XR650R (SOLD)
'98 Honda XR600R (SOLD)
'95 KTM 620 RXC (SOLD)
'88 Yamaha TT600 (SOLD)
'86 Yamaha XT 350 (SOLD)
'84 Yamaha IT465 (STOLEN)
'83 Kawasaki KDX 450 (SOLD)
'83 Honda CB1000 Custom (SOLD)
'82 Kawasaki KDX 400 (SOLD)
'77 Yamaha DT200 (SOLD)
'70 Honda CT70 (SOLD)
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Old 11-28-2010, 11:43 AM   #6 (permalink)
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THANKS BAJA!

I have scowered ebay and man people an there sure do like to rape the owners of a rare bike. $50 for a shift lever!!! ect. Hahaha. I knew KTM's are expensive but some of this stuff is ludicrous. I have also been in contact with seven4. I an getting a piston kit from them. Great guys to work with. Never heard of DC plastics so I will have to check them out.

Thanks again!
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Old 11-30-2010, 07:23 AM   #7 (permalink)
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Quote:
Originally Posted by Deadlast View Post
THANKS BAJA!
Great guys to work with. Never heard of DC plastics so I will have to check them out.

Thanks again!

Would the 500 plastics fit?

http://www.dcvmx.com/xcart/product.p...cat=441&page=2
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2011 Husaberg TE 300
2002 640 LC4e

Past Rides
'03 KTM 450 EXC (SOLD)
'01 Honda XR650R (SOLD)
'98 Honda XR600R (SOLD)
'95 KTM 620 RXC (SOLD)
'88 Yamaha TT600 (SOLD)
'86 Yamaha XT 350 (SOLD)
'84 Yamaha IT465 (STOLEN)
'83 Kawasaki KDX 450 (SOLD)
'83 Honda CB1000 Custom (SOLD)
'82 Kawasaki KDX 400 (SOLD)
'77 Yamaha DT200 (SOLD)
'70 Honda CT70 (SOLD)
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Old 11-30-2010, 07:47 AM   #8 (permalink)
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Hey deadlast,

Check out this 100% 550 restore.

http://cgi.ebay.com/ebaymotors/KTM-/...item2a0c0f777f
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2011 Husaberg TE 300
2002 640 LC4e

Past Rides
'03 KTM 450 EXC (SOLD)
'01 Honda XR650R (SOLD)
'98 Honda XR600R (SOLD)
'95 KTM 620 RXC (SOLD)
'88 Yamaha TT600 (SOLD)
'86 Yamaha XT 350 (SOLD)
'84 Yamaha IT465 (STOLEN)
'83 Kawasaki KDX 450 (SOLD)
'83 Honda CB1000 Custom (SOLD)
'82 Kawasaki KDX 400 (SOLD)
'77 Yamaha DT200 (SOLD)
'70 Honda CT70 (SOLD)
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Old 12-03-2010, 03:33 PM   #9 (permalink)
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Quote:
Originally Posted by Deadlast View Post
Yeah, I tried to siogn up on that site but my "free: email isnt allowd? WTF. Hahaha. Anyways, I have made some progress on parts but still finding it hard to get any Info on this particular make and model.
What year?

I have some good resources for parts (my wife has a moto shop).

She is really good at finding obscure parts.

Steve
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Old 02-03-2011, 03:28 PM   #10 (permalink)
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Baja, the resto was awesome. Thats exactly what I want to do to this thing, once I get it up and running.

Its a 93 (?) thats what the title says. But I'm beginning to think its a 94. They only made this bike for a couple years, so any info or parts you can find would be a huge help! It's my project once this weather breaks. I found a front brake for $45 shipped. I was happy about that!

I'm planning on getting the filter, grips, and cables here soon, all new stuff.

Still need a gas cap, rear fender and shift lever. Then of course the engine work. Once I get it all together and running, I'm tearing it apart and doing a restro/rebuild. Not stock but it will look good. Gunna keep the purple/yellow/green color scheme in the graphic kit I'm makin for it.

Any and all help is really appreciated.
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